Feature

Production

Sample Run

Advanced

 

 

2002

2002

2003

2004

Material

       

FR4 1300° Tg

Yes

Yes

Yes

Yes

GETEK

Yes

Yes

Yes

Yes

Isola 406 (FR406)

Yes

Yes

Yes

Yes

FR5 180° Tg

Yes

Yes

Yes

Yes

Nelco N4000-13

Yes

Yes

Yes

Yes

Halogen Free Material

Yes

Yes

Yes

Yes

Isola 408 (FR408)

Yes

Yes

Yes

Yes

FR4 170° Tg

Yes

Yes

Yes

Yes

Roger 4003/4350

Yes

Yes

Yes

Yes

FR4 150° Tg

Yes

Yes

Yes

Yes

Nelco N6000

Yes

Yes

Yes

Yes

NPLD (Nan Ya Low Dk)

-

Yes

Yes

Yes

Process Capability

       

I/L Trace and Space (1 oz)

4

3.5

2.5

2

I/L Trace and Space (0.5 oz)

3.5

3.25

2.5

2

O/L Trace and Space

4

3

2.5

2

Drill Through Hole

10

8

8

6

Pad over drill size

12

10

8

6

Antipad Over drill size

20

19

18

16

Maximum aspect ratio

8

10

12

14

Layer Counts

18

24+

28+

30+

Core Thickness

4

3

2

2

Differential impedance control

Yes

Yes

Yes

Yes

Impedance control

+/-10%

+/-8%

+/-8%

+/-5%

Board thickness,
(Minimum ~Maximum)

24~210

24~250

24~300

24~350

Surface Finishes

OSP , HASL , Electroless Nickel/Au , Gold fingers Electrolytic Nickel/Au ,
Immersion Silver, Immersion Tin .

 

Special Capability

Unit : mil

Feature

Production

Sample Run

Advanced

2002

2002

2003

2004

Rambus (Impedance control 28+/-10%)

Yes

Yes

Yes

Yes

Buried Capacitance

-

Yes

Yes

Yes

Buried Resistor

-

Yes

Yes

Yes

Pin Lamination 

Yes

Yes

Yes

Yes

Perfect Test gauge system

Yes

Yes

Yes

Yes

 

Advanced HDI Product Capability

Unit : mil

Feature

Production

Sample Run

Advanced

2002

2002

2003

2004

Material (insulation layer)

RCC

Yes

Yes

Yes

Yes

Thermal Ink
(130℃ Tg and 170℃ Tg)

-

-

Yes

Yes

FR4/FR5 prepreg

Yes

Yes

Yes

Yes

Film type insulation material(170℃ Tg)

-

-

Yes

Yes

Process Capability (mil)

2002

2002

2003

2004

I/L Trace and Space(1 oz)

3.5

3

2.5

2

I/L Trace and Space(0.5 oz)

3

2.75

2

2

O/L Trace and Space

3.5

3

2.5

2

Drill  through hole

10

8

8

8

Pad over drill size

12

10

9

8

Buried Via hole size

10

8

8

8

Blind Via hole size

5

4

3

3

AntiPad Over Blind via size

10

8

6

6

Pad over Blind Via size

10

8

6

4

Laser Via(CO2)

Yes

Yes

Yes

Yes

Build up layers per side

2

2

2

3

Maximum aspect ratio of microvia

0.8

1

1

1.0

Filled Via Process (Min. hole size)

10

8

8

8

Multidepth Blind via

-

-

Yes

Yes

Stack via(1-2,2-3 blind via)

-

Yes

Yes

Yes

Skip via(1-3 layer blind via,skip2)

Yes

Yes

Yes

Yes

Sequential Lamination (Symmetric)

Yes

Yes

Yes

Yes

Sequential Lamination (Non Symmetric)

Yes

Yes

Yes

Yes

 

Package Substrate PBGA , CSP , Flip chip

Unit : μ m

Feature

Production

Sample Run

Advanced

2002

2002

2003

2004

Material

BT

Yes

Yes

Yes

Yes

E679

Yes

Yes

Yes

Yes

Advanced Material (A-PPE)

-

-

Yes

Yes

Process capability(unit:μm)

       

I/L Trace and Space(1 oz)

90

70

70

50

I/L Trace and Space(0.5 oz)

75

50

50

50

O/L Trace and Space

30

25

20

20

SAP Process capability

Yes

Yes

Yes

Yes

Drill Through Hole

200

150

150

150

Pad over drill size

75

50

50

40

Laser Via(CO2 & UV YAG)

50

50

50

50

Build up layers per side

2

2

3

4

Stack via

-

Yes

Yes

Yes

Skip via

Yes

Yes

Yes

Yes

Via on PTH

Yes

Yes

Yes

Yes

Filled Via capability

Yes

Yes

Yes

Yes

S/M on pad registration

24

20

20

15

Etching Back Process

Yes

Yes

Yes

Yes

Surface Finishes

Electroless Nickel/Au , Electrolytic bondable Nickel/Au/Direct Immersion Au/Pre-Solder

Reliability Testing

TCT, PCT, HAST, TST, JEDEC Standard precondition, Wire bond test, Ball shear test.

Solder Bump capability :

       

Bump Material

Eutectic Solder

Lead free Solder

both

both

Bump height (μm)

+25/-10

+35/-10

+35/-10

+35/-10

Bump Diameter (μm)

100 ± 60

100 ± 50

100 ± 50

100 ± 50

Co-planarity (μm)

< 15

< 15

< 10

< 10


Reliability

Lamination

Test Item

Test Method/
Equipment

Criteria

Capability

Glass Transition

Temperature

D.S.C

T.M.A

D.M.A

FR- 4 Tetra>130°C (D.S.C)
FR- 5 >175°C (D.M.A)
FR- 406>165°C (D.S.C)
BT>210°C (D.M.A)
Getek>170°C (D.M.A)

>132°C
>178°C
>168°C
>212°C
>172°C

Peel strength

IPC-TM-650

Trace to Laminate>9 lb/in
Layer to Layer>4 lb/in

>10 lb
>6 lb

Hole Wall Quality

Test Item

Test Method/
Equipment

Criteria

Capability

Temperature

Cycling

125°C,30Min
Room Temp
-55°C,30Min
Room Temp 10Min

1.Hole Wall Resistance<20%
   change after 1000 cycles

2.Hole Wall Quality

1.<20%
 

2.No Crack

Thermal

Shock

125°C,5min

-55°C,5min

1.Hole Wall Resistance<10%
   change after 100 cycle

2.Hole wall Quality

1.<10%
 

2.No Crack

Thermal stress

288°C,10sec,
Solder Float

No Delamination
No Hole wall Detect

Pass

Copper Plating

Test Item

Test Method/
Equipment

Criteria

Capability

Elongation Test

TPC-TM-650

>6%

>10%

Tensile Strength

TPC-TM-650

>25kg/mm

>30kg

Solderability

Test Item

Test Method/
Equipment

Criteria

Capability

PTH

SMD / BGA Pad

1.Solder Pot Floating:
   245°C,4sec

2.Wetting Balance

no deweting

Pass

Cleanliness

Test Item

Test Method/
Equipment

Criteria

Capability

Surface

Insulation

Resistance

Pre Condition:23°C,
50% RH,3hr

Test Condition:35°C,
85% RH,24hr

Insulation Resistance
After Black Oxide>10 M ohm
After O/L Etch>10 M ohm
After HASL>3 M ohm


>10 M ohm
>10 M ohm
>4 M ohm

Solvent

Extract

Conductivity

Omega Meter 600
SMD 15min

Omega Meter 500
SMD 15min (for BGA)

After Black Oxide,
O/L Etch, Finish Board

1. < 6.4mgNacl/in2

2. < 2.4mgNacl/in2
   
(for BGA substrate)

1. Avg:<4

2. Avg:<2.0
 

High Humidity

50°C,95%/RH,
7days,100V Bias

Resistance>1 M ohm

Pass

I.C.T

I.C.T

1. Cl- <3mg/in2
2. Br- <3mg/in2
3. SO42- <10mg/in2

1. Avg:<2.8
2. Avg:<2
3. Avg:<8

Electrical

Test Item

Test Method/
Equipment

Criteria

Capability

High Pot. Test

1000 Volts,1minute

<1mA Leakage

Pass

Environment

Test Item

Test Method/
Equipment

Criteria

Capability

Water absorption
Test (for BGA)

120°C,2hrs,after 24hrs

Wight increase <0.24%
 after 24hrs test

<0.2%